Mayer Tool & Engineering, Inc.

Engineering Work Stations

  • Mold Design PC
    • Hewlett Packard Engineering work stations using Cimatron E14, Mastercam 9.1 and Mastercam X7 are set up to do complete mold layouts and component details.
  • Programming, 3D-Wire Frame, Surfacing & Solids
    • Intel Xeon work stations using Cimatron E14 software, CAM-TOOL, Mastercam 9.1, Mastercam X7 are able to create and modify designs to aid in the build process.
  • Product Design
    • State of the art work stations using Cimatron E14, Mastercam 9.1 and Mastercam X7 solids are utilized to help customers develop plastic components that are molder friendly.
  • Data Translation
    • DXF, IGES, STEP, DWG, X_T, SAT, PRO E, UG, SOLIDWORKS, ACIS, VDA, INVENTOR, CREO/PROE, CATIA4, CATIA5, NX/UG, JT, SOLID EDGE, PARASOLID, STL, PLY, OBJ, 3MF, STRAK, POINT CLOUD translators are utilized in communicating with the customer throughout the design and build process.

Tool Room Equipment

Makino F3 Vertical Hardmilling Machining Center w/30 station tool changer, Blum Laser Tool Calibration 33.46" x 19.68" table travel 2013

Makino PS-95 w/30 station tool changer, Renishaw laser tool calibration 20" x 36" table travel 2014

DMG Mori Seiki Dura Vertical 1035eco Hardmilling Machining Center w/30 station tool changer 22" x 47" table travel 2013

Fadal 6030 & 4020

Bridgeport Vertical Milling Machines, Series I, 2 hp w/ Acu-Rite III Readout

O.R. Laser Welder EVO Mobile Model. 200 Watt Max Mean Power

Sigma-Tos w-9 Horizontal Boring Mill

Charmilles Robofil 300 Wire EDM Machine EDM Area View 2 | EDM Area View 3 | EDM Area View 4| EDM Area View 5

Grinders

DEA A001 Coord Measuring Machine

  • Specialized Milling Machine with Support Equipment
    • 1-Makino PS-95 w/30 station tool changer, Renishaw laser tool calibration 20” x 36” table travel
    • 1-Makino F3 Vertical Hardmilling Machining Center w/30 station tool changer, Blum Laser Tool Calibration 33.46” x 19.68” table travel
    • 1-DMG Mori Seiki Dura Vertical 1035eco Hardmilling Machining Center w/30 station tool changer 22” x 47” table travel
    • 1-Fadal 6030 Vertical Machining Center w/ 21 station tool changer
    • 1-Fadal 4020 Vertical Machining Center w/ 21 station tool changer
    • 1-Hurco BMC20LR CNC Bed Mill w/ Auto Tool Changer
  • Milling Machines
    • 10-Bridgeport Vertical Milling Machines, Series I, 2 hp w/ Acu-Rite Readout
    • 1-Lagun Vertical Milling Machine, 48” table, Acu-Rite Readout
    • 1-Hurco Vertical Milling Machine, SM-1 Series 9” x 42” table 3 hp, w/ Acu-Rite III Readout
    • 1-Hurco Vertical Milling Machine, SM-1 Series 12” x 48” table 3 hp, w/ Acu-Rite III Readout, Power Feed
  • Welding Equipment
    • 1-O.R. Laser Welder EVO Mobile Model. 200 Watt Max Mean Power
    • 1-250 Miller Heliarc Tig Welder
  • Boring Mill
    • 1-Sigma-Tos w-9 Horizontal Boring Mill, built in Rotary Table (54” x 60” x 108”)
  • Milling Machine Attachments
    • 1-Bridgeport 90 degree head and horizontal attachments
    • 1-Advance 12” Rotary Cross Slide
    • 1-Yuasa 12” Rotary Cross Slide
    • Kalamazoo 6” Dual Index head for 5-C Collets to 1” dia.
    • Numerous Vices, Angle Plates, Blocks, Parallels, Sines and other set up equipment.
  • E.D.M. Equipment
    • 1-Makino EDNC85 CNC Ram EDM Machine w/16 position Tool changer
    • 2-Charmilles Robofil 300 Wire EDM Machine
    • 1-Charmilles Roboform 40 CNC EDM Machine with Tool Changer
    • 1-Charmilles HD-8 Wire Start Hole Machine (Hole Popper)
    • 1-Charmilles Roboform 50 CNC EDM Machine w/24 position Rotary Tool Changer
    • 2-Hansvedt CS-20 ram 20 amp with micrometer down stop/Acu-Rite II readout
    • 3R Macro Electrode Holding system
  • Drilling Machines
    • 1-Westhoff Drilling Machine, 8 ½” table travel
    • 1-Powermatic Floor Model 1 ¼ capacity
    • 1-Bico Heavy Duty Floor Model
  • Lathes
    • 1-Jet 1440-3PGH, Swings 13”, Centers 42”, Aloris Quick Change Tooling, Hydraulic Tracer Attachments, 4 jaw and 6 jaw chucks
    • 1-Clausing-Colchester 17”, Swings 17” Centers 80” Armstrong Wuick Change Tooling, Faceplate, 4 Jaw and 6 jaw Chucks
  • Grinders
    • 1-Okamoto Wet Grinder Travel 16” x 32” / 22” in Z Height
    • 2-Harig Grinders, 6” x 18” w/vac-u-gard
    • 6-Chevalier Grinder, 6” x 18” w/vac-u-gard
  • Grinding Accessories
    • 1-5” x 10” Magnetic Sine Plate
    • 2-6” x 6” Magnetic Sine Plate
    • 3-Harig Grind-All Fixtures
    • Whirl-a-Jig and 9-C Collets
    • 2-Fluidmation Radius Dresers
    • Harrig, Motorized Grinding Centers
    • 1-12” x 12” Sine Plate 1-Cosa SG-6 Single Lip Cutter grinder
    • 1-Deckel 50 Singe Lip Cutter Grinder
  • Inspection Equipment
    • 1-Brown & Sharpe Microval Manual CMM with a measuring cube of 18”x16”x12”. Quadra-Chek 5000 Software System
    • 1-14” Comparator w/ angle and radius computer w/ 2 axis digital readout
    • 1-12” x 36” x 72” Grade A Granite Surface Plate Q Ledge w/stationary stand
    • 2-4” x 24” x 36” Grade A Surface Plates
    • 2-36” x 36” Mojave Granite Surface Tables
    • 1-Starrett Digi-check Height Gage 18” .0001 Grad.
    • 1-18” /450mm Digimatic Height Gage
    • 1-Mitutoyo Electronic Touch Probe
    • 1-86 pc. Sets of inspection grade Gage Blocks
    • 1-18”-Data Hite
    • 2-36 pc. Grade 3 Gage Block Set
  • Molding Machines
    • 1-281 Ton Haitian Injection MARS 2500 Molding Machine
    • 1-165 Ton Arburg Allrounder
    • 1-77 Ton Arburg Allrounder
    • 1-375 Ton Cincinnati Wide Platten Plastic Injection Molding Machine
    • 1-100 Ton Demag Plastic Injection Molding Machine
    • 1-110 Ton Van Dorn Plastic Injection Molding Machine
  • Auxiliary Equipment
    • 1-Mokon Mold Temp Cont.
    • 1-Aquatherm Mold Temp Cont.
    • 2-AEC Mold Temp Cont.
    • 1-Dri-Air Material Hopper Drier
    • 2-Una-Dyn Driers
    • 1-Sterlco Mold Temp Cont.
    • 1-Double Sterlco Mold Temp Cont.
    • 1-Whitlock Dryer
    • 2-12 Zone DME Controllers
    • 1-8 Zone DME Controller
  • Miscellaneous Tool Room Equipment
    • 1-W.F. Wells Cut Off Saw
    • 1-Powermatic Band Saw
    • 1-Sunnen Honing Machine
    • 1-Trinco Sand Blaster
    • 1-Belt Sander
    • 1-Blader Grinder/Buffer
    • 1-Wilson Grinder
    • 1-3500 lb. Nissan Lift Truck
    • 2-DME Profiler Sets
    • 1-Clark Lift Truck 12,000 lbs
    • 1-Sullair 3700 Variable Speed Air Compressor
    • 1-Atlas Capco 30 HP Air Compressor
    • 1-Zeks Air Line Dryer