Mayer Tool & Engineering, Inc.

Engineering Work Stations

  • Mold Design PC
    • Hewlett Packard Engineering work stations using Cimitron E10, Mastercam 9.1 and Mastercam X6 are set up to do complete mold layouts and component details.
  • Programming, 3D-Wire Frame, Surfacing & Solids
    • Intelxeon work stations using CIMITRON E10 software, Mastercam 9.1, Mastercam X6 are able to create and modify designs to aid in the build process.
  • Product Design
    • State of the art work stations using Cimatron E10, Mastercam 9.1 and Mastercam X6 solids are utilized to help customers develop plastic components that are molder friendly.
  • Data Translation
    • DXF, IGES, STP, DWG, MC9, PFM, PKG, TIFF, X_T, SAT, translators are utilized in communicating with the customer throughout the design and build process.

Tool Room Equipment

Makino F3 Vertical Hardmilling Machining Center

Makino PS-95

DMG Mori Seiki Dura Vertical 1035eco Hardmilling Machining Center

Fadal 6030 & 4020

Bridgeport Vertical Milling Machines

O.R. Laser Welder EVO Mobile Model. 200 Watt Max Mean Power

Sigma-Tos w-9 Horizontal Boring Mill

Charmilles Robofil 300 Wire EDM Machine EDM Area View 2 | EDM Area View 3 | EDM Area View 4| EDM Area View 5

Grinders

DEA A001 Coord Measuring Machine

  • Specialized Milling Machine with Support Equipment
    • 1-Makino PS-95 w/30 station tool changer, Renishaw laser tool calibration 20” x 36” table travel
    • 1-Makino F3 Vertical Hardmilling Machining Center w/30 station tool changer, Blum Laser Tool Calibration 33.46” x 19.68” table travel
    • 1-DMG Mori Seiki Dura Vertical 1035eco Hardmilling Machining Center w/30 station tool changer 22” x 47” table travel
    • 1-Fadal 6030 Vertical Machining Center w/ 21 station tool changer
    • 1-Fadal 4020 Vertical Machining Center w/ 21 station tool changer
    • 1-Hurco BMC20LR CNC Bed Mill w/ Auto Tool Changer
  • Milling Machines
    • 10-Bridgeport Vertical Milling Machines, Series I, 2 hp w/ Acurite III Readout
    • 1-Lagun Vertical Milling Machine, 48” table, Acu-Rite Readout
    • 1-Hurco Vertical Milling Machine, SM-1 Series 9” x 42” table 3 hp, w/ Acu-Rite III Readout
    • 1-Hurco Vertical Milling Machine, SM-1 Series 12” x 48” table 3 hp, w/ Acu-Rite III Readout, Power Feed
    • 1-Cincinnati Vertical Milling Machine #III
  • Welding Equipment
    • 1-O.R. Laser Welder EVO Mobile Model. 200 Watt Max Mean Power
    • 1-250 Miller Heliarc Tig Welder
  • Boring Mill
    • 1-Sigma-Tos w-9 Horizontal Boring Mill, built in Rotary Table (54” x 60” x 108”)
  • Milling Machine Attachments
    • 1-Bridgeport 90 degree head and horizontal attachments
    • 1-Advance 12” Rotary Cross Slide
    • 1-Yuasa 12” Rotary Cross Slide
    • Kalamazoo 6” Dual Index head for 5-C Collets to 1” dia.
    • Numerous Vices, Angle Plates, Blocks, Parallels, Sines and other set up equipment.
  • E.D.M. Equipment
    • 1-Makino EDNC85 CNC Ram EDM Machine w/16 position Tool changer
    • 2-Charmille Robofil 300 Wire EDM Machine
    • 1-Charmille Roboform 40 CNC EDM Machine with Tool Changer
    • 1-Charmilles HD-8 Wire Start Hole Machine (Hole Popper)
    • 1-Charmilles Roboform 50 CNC EDM Machine w/24 position Rotary Tool Changer
    • 2-Hansvedt CS-20 ram 20 amp with micrometer down stop/Acu-Rite II readout
    • 3R Macro Electrode Holding system
  • Drilling Machines
    • 1-Westhoff Drilling Machine, 8 ½” table travel
    • 1-Powermatic Floor Model 1 ¼ capacity
    • 1-Bico Heavy Duty Floor Model
  • Lathes
    • 1-Jet 1440-3PGH, Swings 13”, Centers 42”, Aloris Quick Change Tooling, Hydraulic Tracer Attachments, 4 jaw and 6 jaw chucks
    • 1-Clausing-Colchester 17”, Swings 17” Centers 80” Armstrong Wuick Change Tooling, Faceplate, 4 Jaw and 6 jaw Chucks
  • Grinders
    • 1-Okamoto Wet Grinder Travel 16” x 32” / 22” in Z Height
    • 4-Harig Grinders, 6” x 18” w/vac-u-gard
    • 1-K O Lee Grinder, 6” x 12” w/vac-u-gard
    • 5-Chevalier Grinder, 6” x 18” w/vac-u-gard
    • 1-Reed Grinder, 6” x 18” hyd.
  • Grinding Accessories
    • 1-5” x 10” Magnetic Sine Plate
    • 2-6” x 6” Magnetic Sine Plate
    • 3-Harig Grind-All Fixtures
    • Whirl-a-Jig and 9-C Collets
    • 2-Fluidmation Radius Dresers
    • Harrig, Motorized Grinding Centers
    • 1-12” x 12” Sine Plate 1-Cosa SG-6 Single Lip Cutter grinder
    • 1-Deckel 50 Singe Lip Cutter Grinder
  • Inspection Equipment
    • 1-Brown & Sharpe Microval Manual CMM with a measuring cube of 18”x16”x12”. Quadra-Chek 5000 Software System
    • 1-14” Comparator w/ angle and radius computer w/ 2 axis digital readout
    • 1-12” x 36” x 72” Grade A Granite Surface Plate Q Ledge w/stationary stand
    • 2-4” x 24” x 36” Grade A Surface Plates
    • 2-36” x 36” Mojave Granite Surface Tables
    • 1-Starrett Digi-check Height Gage 18” .0001 Grad.
    • 1-18” /450mm Digimatic Height Gage
    • 1-Mitutoyo Electronic Touch Probe
    • 1-86 pc. Sets of inspection grade Gage Blocks
    • 1-18”-Data Hite
    • 1-36 pc. Grade 3 Gage Block Set
  • Molding Machines
    • 1-281 Ton Haitian Injection MARS 2500 Molding Machine
    • 1-165 Ton Arburg Allrounder
    • 1-77 Ton Arburg Allrounder
    • 1-375 Ton Cincinnati Wide Platten Plastic Injection Molding Machine
    • 1-100 Demag Plastic Injection Molding Machine
    • 1-110 Ton Van Dorn Plastic Injection Molding Machine
  • Auxiliary Equipment
    • 1-Mokon Mold Temp Cont.
    • 1-Aquatherm Mold Temp Cont.
    • 2-AEC Mold Temp Cont.
    • 1-Dri-Air Material Hopper Drier
    • 2-Una-Dyn Driers
    • 1-Sterlco Mold Temp Cont.
    • 1-Double Sterlco Mold Temp Cont.
    • 1-Whitlock Dryer
    • 2-12 Zone DME Controllers
    • 1-8 Zone DME Controller
  • Miscellaneous Tool Room Equipment
    • 1-W.F. Wells Cut Off Saw
    • 1-Powermatic Band Saw
    • 1-Sunnen Honing Machine
    • 1-Trinco Sand Blaster
    • 1-Belt Sander
    • 1-Blader Grinder/Buffer
    • 1-Wilson Grinder
    • 1-3500 lb. Nissan Lift Truck
    • 2-DME Profiler Sets
    • 1-Clark Lift Truck 12,000 lbs
    • 1-Sullair 3700 Variable Speed Air Compressor
    • 1-Atlas Capco 30 HP Air Compressor
    • 1-Zeks Air Line Dryer